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Author Topic: 2006 polaris drive belt issue  (Read 1767 times)

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Offline beeker

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I'm going 600 miles with my polaris sportsman 450. trashed another belt today. anyone have any experience with this? I use it hard, pulling logs, and implements and anything else that gets in my way. does just hard use cause those rubber belts to come apart?
If science fiction has taught me anything, it's that you can never have enough guns and ammo when the zombies come back to life... "WS"

Offline HD

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I've had similar experience with my Polaris......
If I use it for anything else but riding or running a sprayer, I burn up the belts.
Even with the plow that I had mounted on it, I burned up the belt.

I make parts for wheelers for a living, and have tried different clutches with the same result.
I gave the plow to my buddy that has a 700, and he fried his belt.

So, I don't think they are heavy duty enough to take the strain.
If I run a disk or drag, I use my Yamaha, and never had a problem.

Just my opinion.........

Hunter
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Offline Randy Kaar

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I was gonna say clutch... 
I wont even mention I own a honda and a yammi....

randy
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Offline Go Big Red!

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Take a kid hunting and fishing... It'll be the best thing for generations to come.

Offline thunderpout

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My buddy always had belt/clutch issues with his 06(05?) 650 sportsman, especially when the wheeler got wet and then riden for a while....Yeah, I have a Yammy Big Bear that has no automatic stuff, doesnt even have a speedo/odometer!  The thing has been bullet-proof so far(knock on wood) Problem is... ya cant buy any wheelers like it anymore, I just think "high-tech" and atv's aren't the best mix....  Best thing it does have is a CARB with a heating element in it.... ALWAYS starts in the coldest weather...havent even had to put a new battery in it yet! (probably cause I use it all the time) wish car batteries lasted 8-9 years like the one in the ole Big Bear....

Offline beeker

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I guess I'll just keep a spare and all the tools to change it out tucked inside the little trunk on it. and be glad it's not a bigger problem, like a clutch or what not.   

If science fiction has taught me anything, it's that you can never have enough guns and ammo when the zombies come back to life... "WS"

Offline HD

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I would check the clutch pads though......
If you fried a few belts, odds are you fried those to.

They are real easy to change, and very inexpensive.
Mama always said, If you ain't got noth'in nice to say, don't say noth'in at all!

Offline beeker

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thanks for idea. I haven't put it back together yet so I think I'll just change em out to be safe. any tricks to it? or is it pretty straight forward for a somewhat mechanical guy?
If science fiction has taught me anything, it's that you can never have enough guns and ammo when the zombies come back to life... "WS"

Offline HD

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Nope, no tricks to it.
It's pretty simple to do.

You can get the diagram of the clutch off of the net.
There should be 3 pads that ride on the ramp surface inside the clutch housing.

If you have any trouble, just ask....and I'll walk ya through it.


Hunter
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Offline HD

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Here's a pic of the drive......

#17 are the pads that may need to be replaced.

Last time I checked they were only a few bucks a piece.

Mama always said, If you ain't got noth'in nice to say, don't say noth'in at all!

Offline beeker

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doesn't look that bad... (famous last words). didn't get out there tonight. i'll have to make a few calls and see who has them in stock
If science fiction has taught me anything, it's that you can never have enough guns and ammo when the zombies come back to life... "WS"

Offline The General

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I'm going 600 miles with my polaris sportsman 450. trashed another belt today. anyone have any experience with this? I use it hard, pulling logs, and implements and anything else that gets in my way. does just hard use cause those rubber belts to come apart?

This is pretty much all I use my wheeler for also, plus pulling the fish house out on the lake and plowing.  That is why I own a Honda Foreman 500.  Nothing fancy, but I know I will always get home.
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Offline HD

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Beeker.....Did ya get it fixed?

Or are ya still looking for pads?

Cause the last place I bought some was Midway Sports...they had um in stock
It's next to Fat Boys on hwy 65....East Bethel

Hunter
« Last Edit: July 07/29/09, 03:36:49 PM by Hunterdown »
Mama always said, If you ain't got noth'in nice to say, don't say noth'in at all!